Galimoto kasupe kuwombera kuphulika kumalimbitsa ntchito zamakina ndi zabwino zake zazikulu
I. Ntchito zazikuluzikulu zamakina ophulitsira moto (ogawika m'ntchito zolimbitsa, kuyeretsa ndi{1}}kuchiza, kuwongolera mwanzeru, ndi zida zophatikizika)
(1) Ntchito yolimbitsa mtima (mtengo wapakati wa makina owombera kasupe, wosiyana ndi kuchotsa dzimbiri wamba ndi makina owombera)
Kupanga pamwamba yotsalira compressive kupanikizika wosanjikiza, kukulitsa kukana kutopa
Makina ophulitsira masika amagwiritsa ntchito -kuwombera chitsulo chothamanga kwambiri (80-100m/s) kukhudza mosalekeza pamwamba pa kasupe, zomwe zimapangitsa kuti pulasitiki ikhale yopindika pang'ono, ndikupanga kupanikizika kolimba ({7}}300~{8}}500MPa) komwe kumalimbana ndi kugwedezeka kwagalimoto ndi kupsinjika kwagalimoto. kukulitsa. Kutopa kwa kasupe kumatha kuonjezeredwa ndi nthawi 2-5, ndipo akasupe olemetsa, okhala ndi masamba ambiri amayenera kutengera izi.
Yenga zitsulo njere, kuumitsa processing
Mphamvu ya kuwomberako imapangitsa kusasunthika kwapamwamba, kukulitsa kulimba kwa pamwamba ndi 20%-30%, kumapangitsa kuti musamavalidwe komanso kusasunthika kwa masika, ndikuchepetsa kulephera kwa kugwedezeka kwanthawi yayitali.
Chotsani kuwonongeka kwamtundu, -zowonongeka pang'ono, ndikuchepetsa kupsinjika
Kuwombera kumachotsa kusanjikiza kwa decarburization, zing'onoting'ono zazing'ono, maenje ang'onoang'ono, ndi mfundo za oxide zomwe zimapangidwa panthawi ya chithandizo cha kutentha, kupeŵa kupsinjika maganizo kuti zikhale gwero la fracture, kuchepetsa kwambiri kulephera kwa kusweka kwa masika.
Kulimbitsa kupsinjika koyenera-magalimoto olemera kwambiri
Ndi -zokonzeratu zotsegula, masika amakumana ndi zovuta zopindika pamene akuwomberedwa, zomwe zimapangitsa kuti pakhale kupanikizika kwakuya, komwe kumakhala koyenera{1}}kumagwero amphamvu a magalimoto olemera kwambiri ndi mabasi, ndi kuwonjezeka kwa moyo wawo kuposa 30%.
(2) Kuyeretsa pamwamba ndi -ntchito zochizira (zamalizidwa mu sitepe imodzi, palibe chifukwa chochotsa dzimbiri)
The kasupe kuwombera kuphulika makina akhoza kuchotsa kutentha mankhwala okusayidi sikelo, dzimbiri, madontho mafuta, ndi kutentha sikelo kutentha kwa masika; chotsani ma burrs a Machining ndi zokopa, samalirani malo osinthira arc; kupanga yunifolomu zabwino ndi wandiweyani kapangidwe roughness, kwambiri kuwongolera kumamatira kwa wotsatira kutsitsi penti ndi ❖ kuyanika electrostatic, kuteteza utoto peeling ndi detachment, ndi kupititsa patsogolo moyo utumiki chitetezo dzimbiri.
(3) Zokwanira zokha mosalekeza kupanga ndi kutumiza ntchito
Makina ophulitsira ma spring shot ndi a mtundu wa nyimbo zodzigudubuza, ndipo kasupe amasanjikidwa kapena chidutswa chimodzi chimadyetsedwa mosalekeza, chokhala ndi njira yosinthira liwiro la liwiro (2-10m/min chosinthika), -mbali, yozungulira, ndi madera opanda ngodya zakufa zodzaza-ngodya ndi osayimitsa; kuphulitsa kumodzi; makina owombera kasupe amatha kulumikizidwa ndi chithandizo cha kutentha ndi kupenta mizere ya msonkhano kuti akwaniritse kugwirizana kwa mzere wodziwikiratu, kumathandizira kutsitsa ndi kutsitsa ndi manja amakina.
(4) Njira yanzeru yatseka-ntchito yowongolera loop
Makina owombera kasupe ali ndi magawo enieni omwe angasinthidwe: liwiro lozungulira la chipangizo chowombera kuwombera, kuthamanga kwa kuwombera kwachitsulo, kuthamanga kwa chakudya, ndi nthawi yowombera kuwombera zimasinthidwa paokha, kukhazikitsira kuwongolera kwa mphamvu ya Almen ndi kuphimba mlingo (Wamkulu kuposa kapena wofanana ndi 100%).
-kuyang'anira nthawi yeniyeni ndi chenjezo: kutentha kwa mutu wowombera, kugwedezeka, zamakono, ndi masensa azitsulo, kuyang'ana patali ndi ma alarm a foni yam'manja kapena kompyuta.
Njira yotsatirira: imajambulitsa yokha batch iliyonse yazomwe zikuphulika kasupe, voliyumu yotulutsa, ndikugwiritsa ntchito zinthu, kukwaniritsa miyezo yowunikira zinthu zamagalimoto.
Mipikisano-kusankha zitsulo zowombera mosiyanasiyana: kupatukana kwa katani kawiri, kuyang'ana basi zakuwombera kosweka ndi slag ya oxide, kuwombera kwachitsulo koyenerera kumagwiritsidwanso ntchito, kupatukana koyera Kuposa kapena kofanana ndi 99%.
(5) Chitetezo cha chilengedwe kuchotsa fumbi ndi ntchito yoteteza
Makina ophulitsira akasupe ali ndi chipangizo chochotsa fumbi chachiwiri, chotulutsa fumbi <10mg/m³; zipinda zotchingidwa zonse + kuvala-zopanda zotchingira zamkati zoteteza, zosatayikira zitsulo, phokoso lotsekeka, kukumana ndi mfundo zoteteza zachilengedwe.
II. Ubwino wathunthu wamakina opangira masika akuphulika kulimbitsa makina
(1) Ubwino wamachitidwe azinthu (kuwongolera mwachindunji masika)
Makina owonjezera a kasupe amawonjezera kwambiri moyo wautumiki wa kasupe: moyo wotopa wa akasupe wamba ukuwonjezeka ndi 2-Nthawi zitatu, chitsanzo cholimbikitsa kupsinjika kwa magalimoto olemera chikuwonjezeka ndi 4-5 nthawi, kuchepetsa zonena za fracture pambuyo pa malonda;
Kulimbana ndi dzimbiri, kusagwira ntchito movutikira: kusanjikizana kwapakatikati kumalepheretsa kukhazikika kwamphamvu komanso kukhazikika kwa haidrojeni, kusinthira kuzinthu zovutirapo zogwirira ntchito monga mvula, matalala, madzi amchere, ndi malo olemera amapiri{0}}; Mankhwala kusasinthasintha ndi mkulu: makina yunifolomu kupopera mbewu mankhwalawa, zonse Kuphunzira popanda kupopera mbewu mankhwalawa anaphonya. Mphamvu yopopera mankhwala yosagwirizana ndi zolakwika zopopera mbewu zomwe zidasokonekera chifukwa cha kuphulika kwa mchenga zathetsedwa kwathunthu. Magwiridwe a gulu lirilonse ndi okhazikika, akukwaniritsa miyezo yowunikira kwambiri ya opanga akuluakulu.
(II) Ubwino wopanga komanso zodzipangira zokha
Kupanga mwachangu-kuchuluka kosalekeza: kumayenda mosalekeza kwa cholumikizira chodulira popanda kusokoneza. Kupanga kwa makina amodzi paola paola kumatha kufika mazana angapo, kupitirira kuchuluka kwa mbedza-mtundu wa mbedza ndi kuwomba kwapamanja kwa pneumatic shot.
Ogwira ntchito ochepa, kuphatikiza kosavuta: Itha kulumikizidwa ndi mzere wopanga makina. Pamafunika munthu m’modzi yekha kuti ayang’anire kakulidwe ndi kutsitsa. Palibe ogwira ntchito odzipereka omwe amafunikira kuti agwiritse ntchito njira yophulitsira, kuchepetsa kwambiri ndalama zogwirira ntchito.
Kusintha kosinthika: Speed-adjustable roller conveyor, adjustable shot blasting angle, compatible with multi-leaf springs, single-leaf variable cross-gawo springs, magalimoto opepuka / magalimoto olemera / magalimoto onyamula anthu amitundu yonse ya masamba. Kusintha mizere yopanga sikufuna kusintha kwakukulu kwa zida.
(III) Zopindulitsa pazachuma
Steel shot recycling: Elevator + multi-kusanja siteji kwatsekedwa-loop recycling. Kutayika kwa kuwombera kwachitsulo ndikotsika kwambiri. Poyerekeza ndi kutsuka kwa asidi ndi sandblasting pamanja, mtengo wazinthu zogwiritsira ntchito umachepetsedwa ndi 60%.
Zambiri-zophatikizira: Kulimbitsa, kuchotsa dzimbiri,{1}}mankhwala asanayambe kupaka zinthu kumatsirizidwa mu sitepe imodzi. Njira ziwiri zodziyimira pawokha za kutsuka kwa asidi ndi kugaya zimasiyidwa, kuchepetsa zida 占地面积 ndi ndalama zamafakitale.
Kusamalidwa bwino, moyo wautali wautumiki: Bungwe la chamber limagwiritsa ntchito -zovala za manganese-zosagwira bwino ntchito. Zowombera zamutu zowombera zimatha kusinthidwa mwachangu (mphindi 5-10). Chitetezo cha ma roller conveyor chimawongoleredwa, kusintha kwa zingwe zopyapyala kumatenga nthawi yayitali, ndipo nthawi yoikonza ndi yayifupi{5}}
(4) Ubwino Wachilengedwe ndi Chitetezo
Kukonzekera koyera, kuipitsidwa kwa ziro: Palibe asidi otsuka zinyalala za asidi, madzi oyipa, kapena kutulutsa mankhwala, mogwirizana ndi mfundo zoteteza zachilengedwe zobiriwira;
Kuchotsa fumbi lotsekedwa ndi kuchepetsa phokoso: Chipinda chotsekedwa mokwanira + chotolera fumbi chogwira ntchito bwino, osataya fumbi, palibe kuphulika kwa mpira wachitsulo, kupangitsa malo ogwirira ntchito kukhala otetezeka;
Chitetezo chotchingira chitetezo: Kutsekeka kwa zitseko, chitetezo chochulukira, alamu yazinthu, kuchotsa ziwopsezo za kulavulira kwa mpira wachitsulo ndi kuzungulira kwa zida.
(5) Ubwino wapadera poyerekeza ndi miyambo yamanja yowombera pneumatic
Kutulutsa kwapakati pamakina kwa chowombera chowombera, chokhala ndi mphamvu yamphamvu, yokhoza kufikira mphamvu ya Almen yofunikira pakulimbitsa mulingo; Kuthamanga kwa sandblasting pamanja sikukwanira, kumangotha kuchotsa dzimbiri, osakwanitsa kulimbitsa kwambiri;
Full automation Kuphunzira, popanda madera akhungu kwa ntchito pamanja; kuphulika kwa mchenga pamanja kumakonda kupindika kwa masika ndi mizu pansi pa-kupopera;
Kuchulukirachulukira kumachulukirachulukira ka 5-kunthawi 10, koyenera kupanga zida zazikulu zamagalimoto.
III. Chidule
Makina olimbitsa masika amagalimoto si chida chochotsera dzimbiri komanso kuyeretsa, komanso chida cholimbikitsira cholimbikitsira moyo wotopa wazinthu zazikuluzikulu zoyimitsidwa. Imaphatikiza kulimbikitsa magwiridwe antchito, -kuchiza matenda, kupanga zopanga zambiri, kuyang'anira mwanzeru, ndi kuteteza chilengedwe, ndipo ndi njira yokhazikika yopangira magalimoto amalonda ndi njira zopangira zonyamula anthu. Zimatengera mtundu wazinthu, magwiridwe antchito, komanso mtengo wokwanira wopanga.