Ubwino wa Hook-mtundu wa Shot Blasting Machine

Ubwino wa Hook-mtundu wa Shot Blasting Machine
1. Makina ophulitsira mbeza-amtundu wa shoti amatha kutha kusintha ndipo amatha kugwira ntchito zosiyanasiyana.
1.1 Imatha kugwira ntchito zolemetsa / zazikulu / zosakhazikika. Ubwino wake waukulu ndikuti mbeza ili ndi katundu wosiyanasiyana-kunyamula katundu (500kg - 50t, mitundu yokhazikika imatha kupitilira 100t). Itha kuyimitsa ndi kukonza zida zolemetsa monga mabedi amakina, mafelemu agalimoto yauinjiniya, ma castings akulu, zotengera zokakamiza, ndi zina zambiri, popanda disassembly, kupewa kuwonongeka pamayendedwe ndi zolakwika zachiwiri.
Zomwe zikugwiritsidwa ntchito ndizoyenera kwambiri zopangira zinthu zosasinthika (monga mavavu, zopangira zitoliro, ma node achitsulo), mbedza imatha kuzungulira 360 digiri + mmwamba ndi pansi, kuonetsetsa kuti kuphulika kumakwirira mbali yonse ya workpiece (kuphatikiza zibowo zamkati, ngodya zakufa), kuthana ndi vuto la "zida zakhungu".
1.2 Itha kukhala yogwirizana ndi zida zingapo komanso zofunika pakukonza.
Itha kukhala yogwirizana ndi zinthu zosiyanasiyana monga chitsulo, chitsulo chosungunula, ndi aloyi ya aluminiyamu, ndipo imatha kukwaniritsa njira zingapo monga kuchotsa dzimbiri, kuchotsa wosanjikiza wa okusayidi, kuwongola pamwamba, ndikuchotsa kupsinjika. Ndiloyenera{1}}kulandira chithandizo chisanadze-zofunika zachipatala m'mafakitale monga opanga makina, zigawo zamagalimoto, ndi zida zamagetsi zamagetsi.
Imathandizira kusintha kwamitundu yosiyanasiyana yowombera (kuwombera chitsulo, mchenga wachitsulo, kuwombera chitsulo chosapanga dzimbiri), kuphatikizidwa ndi chipangizo cholekanitsa mpweya chomwe chatchulidwa kale, chingathe kufananiza ndendende ndi kuuma kwamphamvu kwa workpiece (Ra 1.6 - 12.5μm).
2. Kugwira ntchito bwino kwa makina ophulitsira mbeza{1}}ndipamwamba kwambiri, ndipo mphamvu yake yopangira mbeza ndi mtengo wake zimayendera bwino.
2.1 Kukonzekera kwa batch + kukweza makina, mphamvu yopangira imawirikiza kawiri.
Kapangidwe ka mbeza / mbedza ziwiri (kachitidwe kosinthana): Mtundu wawiri-wokoketsa ukhoza kukwaniritsa "kukonza mbali imodzi, kutsitsa ndi kutsitsa mbali ina", osadikira kuti makina ayime, kukonza bwino kumachulukira ndi 50%, kutha kwa batch imodzi kumatha kufika 10 - 50 zidutswa (tizidutswa tating'ono) kapena 1 - 2
Kukonzekera kodzichitira: Kuphatikizidwa ndi PLC control system + variable frequency speed regulation, imatha kuyika nthawi yowombera, liwiro, ndi kuthamanga kwa kuwombera, kuchepetsa kulowererapo pamanja, ndipo chida chimodzi chimatha kugwira ntchito yofananira ndi antchito a 8 - 12, kufupikitsa kwambiri nthawi yopanga.
2.2 Chiwopsezo chogwiritsa ntchito chowombera ndi chokwera, ndikuchepetsa mtengo wazinthu.
Makina obwereza a "full curtain air separator + elevator + spiral conveyor" makina obwezeretsanso, kuphulika kwa kuwomberako Kuposa kapena kufanana ndi 98%, kuphatikizidwa ndi{3}}nozzles osamva kuvala (moyo wantchito Woposa kapena wofanana ndi 800h), kutayika kwa zinthu ndi 40% kutsika kuposa zida zachikhalidwe.
Imagwirizana ndi chipangizo cholekanitsa chomwe chatchulidwa kale, ndipo chikhoza kusinthidwa kukhala "screen coarse filtration + air separation" awiri-kupatukana kwa siteji, kuyera kwawombera kumakhalabe pamwamba pa 99.5%, kupewa zonyansa zomwe zimakhudza mtundu wa workpiece, ndi kuchepetsa kuchuluka kwa kuwombera m'malo.
3. Makina ophulitsira mbeza-ndiosavuta kugwiritsa ntchito, otetezeka, komanso amawononga ndalama pokonza.
3.1 Chiwopsezo chochepa chachitetezo, chitetezo chokwanira.
Dinani -kumodzi koyambira + gulu la opareshoni, ogwira ntchito atha kuyamba kugwira ntchito ataphunzitsidwa pang'ono; kukweza / kasinthasintha liwiro mbedza akhoza kusinthidwa, ndi kuwombera kuphulika mwamphamvu akhoza ndendende ankalamulira malinga ndi kukula ndi zakuthupi workpiece kupewa processing kwambiri kuchititsa workpiece deformation.
Kapangidwe ka chipinda (chokhala ndi zovala-zovala za labala zosagwira ntchito, moyo wantchito Woposa kapena wofanana ndi 3000h), kuphatikiza ndi makina ochotsa fumbi, kutulutsa fumbi Kusakwana kapena kofanana ndi 10mg/m³, kumakwaniritsa miyezo yoteteza chilengedwe; chipinda cham'chipindacho chili ndi chipangizo cholumikizira chitetezo, kutsegulira kumangoyimitsa makinawo, ndikuchotsa zoopsa zachitetezo.
3.2 Kukonza kosavuta, magawo ochepa amavala.
Zigawo zapakati (makina owombera kuwombera, mbedza, cholekanitsa) zimasinthidwa modularized, zosavuta kugawa ndikusintha; kuwombera kuphulika makina utenga mapeto mbale kusindikiza dongosolo, kuchepetsa kutayikira mchenga, mkombero yokonza anawonjezera kwa 400h / nthawi, kuchepetsa yokonza pafupipafupi ndi 30% poyerekeza ndi zipangizo zofanana.
Zida zopangira ma Wear (lining, nozzle, lamba la raba) zimasinthasintha kwambiri, zimatsika mtengo, ndipo sizifunikanso zida zaukatswiri kuti zilowe m'malo, mabizinesi atha kuzimaliza okha, ndikuchepetsa pambuyo-ndalama zodalira malonda ndi kukonza.
4. Kapangidwe ka makina a mbeza{1}}ndiokhazikika, ndipo njira yake ndiyolimba.
1. Chithandizo chapamwamba ndi yunifolomu ndipo kugwirizana kwa khalidwe ndipamwamba. Kuwombera kangapo-zida zophulitsira (kawirikawiri 3-8 mu chiwerengero) zimasanjidwa mozungulira, kuphatikizika ndi kuzungulira ndi kusuntha kwa mbedza, kuchulukitsitsa kwa kuphulika kwa mbeza kumakhala kofanana (Kuposa kapena kufanana ndi kukhudza 5 pa sikweya sentimita imodzi), kupatuka kwa makulidwe a chogwirira ntchito ndi Kuchepera, ± 0 kapena 8 m'lifupi wofanana. ❖ kuyanika wotsatira, kuwotcherera ndi njira zina.
Kuthetsa kupsinjika ndi kodabwitsa: Kupyolera mu kuwombera kowongoka-kuphulika kwamphamvu, kupanikizika kotsalira kwa 0.2-0.5 mm kumatha kupangidwa pamwamba pa chogwirira ntchito, kupititsa patsogolo moyo wotopa wa chogwirira ntchito (monga moyo wa masika, zida ndi zida zina zitha kukulitsidwa ndi 30% -50%).
2. Njirayi ndiyotheka kuti iwonetsedwe ndipo ndiyoyenera-zofunika zopanga zinthu zapamwamba kwambiri.
Imathandizira kusungirako magawo azinthu (amatha kulemba 100 + ma seti a makonzedwe azinthu zosiyanasiyana), kuthandizira kuyitanitsa mwachangu panthawi yopanga batch; mitundu ina yapamwamba-yokhala ndi makina ozindikira pa intaneti, omwe amatha kuyang'anira kukhwinyata komanso ukhondo munthawi yeniyeni, ndipo datayo imatha kutumizidwa kunja kuti iwonetsedwe, yoyenera kuwongolera bwino{2}}zopanga zapamwamba monga magalimoto ndi zakuthambo.